OptiPowder Ti64 Gr 5 & 23
PSDs Available:
OptiPowder Ti64
Continuum OptiPowders are produced by our proprietary M2P Gas Atomization System. This advanced plasma-based process transforms reclaimed metal revert streams into high-quality spherical powder in a single step. By utilizing 100% reclaimed feedstock and green energy sources, this process significantly reduces the carbon footprint while delivering exceptional material performance and flowability.
Material Overview
Titanium Alloy Ti6Al4V is an α+β titanium-aluminum-vanadium alloy known for its high strength, low specific density, and excellent corrosion resistance. It is available as Grade 5 and Grade 23 (ELI – Extra Low Interstitials). Both grades deliver outstanding mechanical properties, while Grade 23 provides increased ductility and toughness, making it well suited for applications requiring high strength combined with enhanced toughness and damage tolerance.
OptiPowder Ti64 is engineered for advanced manufacturing across medical, automotive, aerospace, and industrial sectors where lightweight structures, mechanical performance, and corrosion resistance are critical. It also supports repair and refurbishment workflows, including blade and component repair via Directed Energy Deposition (DED).
Key Benefits of OptiPowder Ti64
- High Strength-to-Weight Ratio: Lightweight alloy with excellent mechanical performance
- Excellent Corrosion Resistance: Reliable performance in demanding environments
- Grade 5 & Grade 23 Options: Balance of strength, ductility, and toughness for diverse applications
- Optimized for Additive Manufacturing: Designed for LPBF, EBM, and other AM processes
- Versatile for Repair & Refurbishment: Suitable for DED-based repair of critical components
- Sustainability Focused: Produced from reclaimed titanium revert using green energy to reduce environmental impact
Available PSDs & Customization
OptiPowder Ti64 is available in multiple particle size distributions tailored for Laser Powder Bed Fusion (LPBF), with additional PSD options offered for Electron Beam Melting (EBM), Binder Jetting, DED, and other advanced manufacturing processes. Custom cuts and application-specific PSDs are available upon request to match customer platforms and process requirements.
| Typical Physical Properties | |
| Apparent Density | >2.3 g/cc |
| Tapped Density | >2.5 g/cc |
| Hall Flow Time | <30 s/50g |
| *Properties for LPBF PSD |
Properties for LPBF PSD of 15-45 μm. Other PSDs including HIP, Binder jetting or custom specifications, available on request.
| Nominal Composition (wt%) | |||
| Ti | Balance | Other each(max) | 0.10 |
| Al | 5.50-6.50 | ||
| V | 3.50-4.50 | Other Total(max) | 0.10 |
| Fe (max) | 0.25 | ||
| Y (max) | 0.005 | N (max) | 0.05 |
| O (max) | 0.13 | H (max) | 0.012 |
| C (max) | 0.08 |
Per ASTM F3001-14 Specifications
| OptiPowder Ti64 Gr 5 Print Data | |||
| Stress Relieved | Direction | Ti64 Grade 5 | ASTM F300-1 |
| Tensile Strength (MPa) | Z | 1402 | 860 |
| Yield Strength (MPa) | Z | 1294 | 795 |
| Elongation % | Z | 14 | 10 |
Printed on EOS M290